1. Material & Manufacturing
- High Manganese Steel: Ideal for high-impact environments, work-hardens under pressure.
- Chrome-Moly Alloy: Superior corrosion resistance for wet grinding.
- Process: Precision casting, heat-treated for uniform microstructure.
2. Product Types
- Wave Liners: Boost grinding media trajectory for efficient crushing.
- Ribbed Liners: Prevent ball slippage in coarse grinding chambers.
- Step Liners: Multi-layered design for extended lifespan in SAG mills.
3. Design Specifications
- Thickness: 20–150mm (Customizable)
- Bolt Systems: Boltless, T-bolt, or Wedge Fixation
- Surface Finish: Smooth, Textured, or Rubber-Backed (Noise Reduction)
4. Performance Benefits
- Wear Rate: ≤30g/ton in iron ore grinding (vs. 80g/ton for standard liners).
- Energy Savings: Reduce mill power consumption by 10–15%.
- Maintenance: Interchangeable sections minimize replacement time.
5. Industry Applications
- Mining: Handle abrasive ores (e.g., hematite, bauxite).
- Cement: Durable in high-temperature clinker processing.
- Power Generation: Resistant to coal ash abrasion.
6. Installation & Maintenance
- Step-by-Step Guide: Provided with CAD drawings and video tutorials.
- Tool Kits: Bolt torque wrenches and alignment tools available.
7. Quality Assurance
- Testing: Spectrometer analysis, Charpy impact tests, 3D scanning for dimensional accuracy.
- Warranty: 12-month performance guarantee against manufacturing defects.